China high quality China Manufacturer of Drop Forged Spare Conveyor Scraper Chain Cast Chain

Product Description

Product Details:
 

DROP FORGED CHAIN 

 

Our  chain with high quality, the material could be 20CrMnTi, 40Cr or 35CrMo and others. 

 

Forged chains are made by die forging, hardening and tempering and carburization.

 

The drop forged chain is suitable for conveyor device used in bulk materials such as feed mill, rice mill, flour mill, cement, powder, grain powder, sand and coal in powderk pellet or small lump styles.

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ABOUT AGS:

HangZhou CHINAMFG Machinery Co., Ltd manufacture and export conveyor parts in China.
Our Business:screw conveyor, chain conveyor, belt conveyor, bucket elevator, Roller mill, Purifier Bin Filter, spout pipe, sieve cleaner, chain ,all kind of machines and components for flour mill ,feed mill, rice mill , and other bulk material handling industry.
Exported country:South Asia, South Africa, West Africa, South American and Russia and the Philippines.
QC standard:All the products are tested before delivery according to relevant International Standard or customers’ requirements.
OEM service: Besides the international standard products, we can also design and manufacture new products according to drawings or requirements.
Our purpose:With more than 20 years experience in the bulk material handling industry, we hope to become one-stop suppliers for all the different machines and components

Contact Details:

HangZhou CHINAMFG Machinery Co., Ltd
Website: agsmachinery

Structure: Chain Conveyor
Material: 40cr
Material Feature: Oil Resistant, Heat Resistant, Fire Resistant
Application: Chemical Industry, Grain Transport, Mining Transport
Condition: New
Surface Treatment: Carburization
Samples:
US$ 999/Piece
1 Piece(Min.Order)

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Customization:
Available

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China high quality China Manufacturer of Drop Forged Spare Conveyor Scraper Chain Cast Chain

cast chain

Can cast chains be used in power transmission for steel mills and metal processing?

Yes, cast chains can be used effectively in power transmission applications for steel mills and metal processing plants. Steel mills and metal processing facilities often have demanding operating conditions that require robust and reliable power transmission systems. Cast chains are well-suited for these environments due to their inherent strength, durability, and resistance to wear and abrasion.

In steel mills, cast chains are commonly used for conveying heavy loads of raw materials such as iron ore, coal, and scrap metal to different processing areas. They are also employed in the transportation of finished products such as steel bars, plates, and coils.

Some of the reasons why cast chains are preferred in steel mills and metal processing include:

  • Strength and Load Capacity: Cast chains are designed to handle heavy loads and provide high tensile strength, making them suitable for moving heavy metal materials throughout the processing stages.
  • Resistance to Abrasion: The materials used in cast chains, such as heat-treated alloy steel, provide excellent resistance to abrasive materials commonly found in metal processing environments.
  • Durability: Cast chains have a longer service life compared to some other chain types, reducing the need for frequent replacements and maintenance.
  • Reliability: In continuous production environments, reliable power transmission systems are crucial to avoid costly downtime. Cast chains offer dependable performance, ensuring smooth operations.
  • Customization: Cast chains can be customized to fit specific applications and meet the requirements of different steel mill processes, such as conveying, cooling, and heat treatment.

When using cast chains in steel mills and metal processing, proper lubrication, regular maintenance, and adherence to safety guidelines are essential to ensure optimal performance and safety.

cast chain

What are the limitations of using cast chains in certain applications?

While cast chains offer several advantages in heavy-duty and demanding applications, they also have some limitations that need to be considered when selecting a chain for a specific use:

  • Cost: Cast chains are generally more expensive to manufacture than standard roller chains. The casting process and the use of high-quality materials contribute to their higher cost. As a result, cast chains may not be the most economical choice for applications with lower load requirements or where cost is a significant factor.
  • Weight: Cast chains tend to be heavier than other types of chains due to their robust construction and use of thicker materials. This additional weight can be a drawback in applications where weight is a critical factor, such as in mobile or portable equipment.
  • Speed Limitations: While cast chains can handle high loads, they may not be suitable for very high-speed applications. The additional weight and centrifugal forces can lead to increased stress and wear at high speeds, potentially limiting their speed capabilities.
  • Corrosion: Cast chains made from certain materials may be susceptible to corrosion, especially in corrosive environments. While they can be coated or treated to improve corrosion resistance, other chain materials like stainless steel may be a better choice for highly corrosive applications.
  • Shock Loads: While cast chains are generally designed to handle moderate shock loads, extremely high shock loads or impact forces can still cause premature wear and failure. In applications with severe shock loads, it may be necessary to consider other chain types or specialized solutions.
  • Installation and Maintenance: Proper installation and maintenance are crucial for the reliable performance of cast chains. Inadequate tensioning, misalignment, or lack of lubrication can accelerate wear and reduce the chain’s service life.

Despite these limitations, cast chains are a durable and robust option for many heavy-duty industrial applications. When selecting a chain, it’s essential to carefully consider the specific requirements of the application and evaluate whether the advantages of using a cast chain outweigh any potential limitations.

cast chain

How do cast chains handle shock loads and impact forces?

Cast chains are designed to handle shock loads and impact forces to some extent, but their performance in such conditions depends on various factors, including the chain’s material, design, and operating conditions.

The cast chains’ robust construction and high-strength materials enable them to withstand moderate shock loads and impact forces without failure. The inherent strength of cast chains makes them suitable for heavy-duty applications where sudden loads or impacts are expected.

However, it is essential to note that cast chains, like any other chain type, have their limits. Excessive or repeated shock loads can lead to stress concentrations, chain elongation, and potential fatigue failure over time. To ensure the longevity and optimal performance of cast chains, it is vital to avoid subjecting them to shock loads beyond their recommended capacity.

In applications where shock loads or impacts are prevalent, implementing measures like using chain guides, dampers, or shock-absorbing devices can help reduce the strain on the cast chains and improve their overall durability.

Regular maintenance and inspections are also critical for identifying any signs of wear or damage caused by shock loads. Addressing these issues promptly can prevent further deterioration and ensure the safe and reliable operation of the cast chains.

China high quality China Manufacturer of Drop Forged Spare Conveyor Scraper Chain Cast Chain  China high quality China Manufacturer of Drop Forged Spare Conveyor Scraper Chain Cast Chain
editor by CX 2023-10-20

Cast Chain

As one of the leading cast chain manufacturers, suppliers, and exporters of mechanical products, We offer cast chains and many other products.

Please contact us for details.

Manufacturer supplier exporter of the cast chains.

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